Wednesday, January 6, 2016

Cabinet Door Project

I have recently been dabbling in woodworking in my limited free time. When we finished our basement last year, the plan was to order cabinet doors for the built-in unit I built in the bathroom. Well a year later and cabinet doors still were not ordered. I had been holding off ordering with the thought that I could make them... the only problem was that I didn't know how to do it. I recently acquired a used router and now had the tools to build the doors. So after reading a few websites and watching some youtube videos I was ready to give it a shot.

The first step was to build a router table to more easily control wood and the router. I mounted the router base to an acrylic sheet and inlayed the sheet in a piece of MDF board on top of two saw horses. For less than $30 I had myself a functional router table.

The supplies

Prepping the inlay

Ready for the router

Router table complete
With the router table ready, I measured the opening several times and over checked that they were correct. The measurements seemed right to me so I kept going. Dados were cut down the center of the four sides for the center panel and tongues were routed on the top and bottom for a tongue and groove joint. I glued everything together, double checked the measurements, and clamped the door to dry.

It looks like a cabinet door!
I made the second door in the same way and then drilled holes for the overlay hinges. Then it was time to see if the doors fit... and they did!

Read to be mounted

They fit!
I filled they joints with wood filler, sanded them down, and got them primed and painted. Remounted the doors, installed the knobs, and the project was done.

Project complete!

No comments:

Post a Comment